my-gti.com » Model Specific http://www.my-gti.com Thu, 02 Sep 2010 13:32:29 +0000 en hourly 1 http://wordpress.org/?v=3.0 Adjusting operation of the RegenLichtSens (Rain Light Sensor) http://www.my-gti.com/2591/adjusting-operation-of-the-regenlichtsens-rain-light-sensor http://www.my-gti.com/2591/adjusting-operation-of-the-regenlichtsens-rain-light-sensor#comments Fri, 06 Aug 2010 10:32:18 +0000 Maverick http://www.my-gti.com/?p=2591 Adjusting the operation of the RegenLichtSens (RainLightSensor) is possible through Vagcom/VCDS or the VAS tools that Volkswagen dealers use however adjustments do not make a large difference in the operation of the sensor especially where you have the standard green glass.

Using Vagcom/VCDS open controller 9

Select the dropdown box and select option 2

Select config helper (may [...]]]>

Adjusting the operation of the RegenLichtSens (RainLightSensor) is possible through Vagcom/VCDS or the VAS tools that Volkswagen dealers use however adjustments do not make a large difference in the operation of the sensor especially where you have the standard green glass.

Using Vagcom/VCDS open controller 9

Select the dropdown box and select option 2

Select config helper (may require version 10 of VCDS)

Light activation threshold can be adjusted here along with Highway light function (see Volkswagen Golf Auto Headlights above 140kph) and Rain Closing (see Volkswagen Golf Auto Rain Closing Windows and Sunroof)

Light sensor correction.

Rain sensor correction.

]]> http://www.my-gti.com/2591/adjusting-operation-of-the-regenlichtsens-rain-light-sensor/feed 6 Volkswagen Golf, GTI, Passat, Jetta, EOS, Rabbit and Tiguan Air Conditioner Compressor Failure http://www.my-gti.com/2583/volkswagen-golf-gti-passat-jetta-eos-rabbit-and-tiguan-air-conditioner-compressor-failure http://www.my-gti.com/2583/volkswagen-golf-gti-passat-jetta-eos-rabbit-and-tiguan-air-conditioner-compressor-failure#comments Thu, 05 Aug 2010 13:26:32 +0000 Maverick http://www.my-gti.com/?p=2583

Volkswagen Technical Product Information # 2023580/1 Repair Operation # 87 34 01 99 Release Date: 29-Jun-2010

Problem

Air conditioning does not work.

Noises from the engine compartment.

Background

Pulley bolt works it’s way free from compressor shaft creating noise and eventually failure of the compressor.

Only Delphi Compressors are affected, optimised Delphi compressors fitted [...]]]> Air conditioner does not work, noises from engine compartment

Volkswagen Technical Product Information # 2023580/1
Repair Operation # 87 34 01 99
Release Date: 29-Jun-2010

Problem

Air conditioning does not work.

Noises from the engine compartment.

Background

Pulley bolt works it’s way free from compressor shaft creating noise and eventually failure of the compressor.

Only Delphi Compressors are affected, optimised Delphi compressors fitted from August 2008.

The refrigerant circuit does not need to be flushed as the damage to the compressor is external.

Diagnosis

Check the connection between the pulley and the compressor shaft while they are fitted:

  • The cooling performance check shows no pressure increase, although the refrigerant circuit is correctly filled and the control valve current is about 0.8A.
  • The mounting bolt of the pulley has visibly wandered out of the compressor shaft (see photo above).
  • The pulley turns without transmitting power, because the teeth of the pulley are worn.

Repair

Replace the compressor.

Models affected

137 -
1F7 – EOS
1K1 – Golf V
1K2 – Jetta III
357 – Passat CC
3C – Passat / Passat Wagon
5K1 – Golf VI
5M1 – Golf V Plus
5N1 – Tiguan

]]> http://www.my-gti.com/2583/volkswagen-golf-gti-passat-jetta-eos-rabbit-and-tiguan-air-conditioner-compressor-failure/feed 0 Components of the Adaptive Chassis Control – DCC – and fitting locations http://www.my-gti.com/2568/components-of-the-adaptive-chassis-control-dcc-and-fitting-locations http://www.my-gti.com/2568/components-of-the-adaptive-chassis-control-dcc-and-fitting-locations#comments Mon, 19 Jul 2010 14:55:55 +0000 Maverick http://www.my-gti.com/?p=2568 1 – Shock absorber damping adjustment button -E387- Fitting location: in front of gear lever in centre console

The shock absorber damping adjustment button -E387- sets the system to three different modes:

Standard Sport Comfort

The operating sequence is -Normal- > -Sport- > -Comfort- > -Normal- > … In the shock absorber damping adjustment button -E387-, the fields -Sport- and -Comfort- are [...]]]> 1 – Shock absorber damping adjustment button -E387-
Fitting location: in front of gear lever in centre console

The shock absorber damping adjustment button -E387- sets the system to three different modes:

  • Standard
  • Sport
  • Comfort

The operating sequence is -Normal- > -Sport- > -Comfort- > -Normal- > …
In the shock absorber damping adjustment button -E387-, the fields -Sport- and -Comfort- are back-lit with a yellow function LED when the selection of the corresponding mode is active.
When -Normal- mode is selected, the shock absorber damping adjustment button -E387- is not illuminated.

2 – Shock absorber with rear right shock absorber damper adjustment valve -N339-.
3 – Electronically controlled damping control unit -J250-
Fitting location: behind luggage compartment trim on right side
If the electronically controlled damping control unit -J250- is renewed, the basic setting of the adaptive chassis control DCC must be performed.
4 – Body acceleration sender, rear -G343-
Fitting location: on rear left shock absorber mount
5 – Shock absorber with rear left shock absorber damper adjustment valve -N338-.
6 – Rear left vehicle level sender -G76-
If the rear left vehicle level sender -G76- is removed and installed, the basic setting of the adaptive chassis control DCC must be performed ? 7 – Front left body acceleration sender -G341-
8 – Shock absorber with front left shock absorber damper adjustment valve -N336-
9 – Front left vehicle level sender -G78- and front right vehicle level sender -G289-
If the rear left vehicle level sender -G78- and front right vehicle level sender -G289- are removed and installed, the basic setting of the adaptive chassis control DCC must be performed
10 – Shock absorber with front right shock absorber damper adjustment valve -N337-
11 – Front right body acceleration sender -G342-

]]> http://www.my-gti.com/2568/components-of-the-adaptive-chassis-control-dcc-and-fitting-locations/feed 2 Volkswagen Climatronic Diagnostics – Mark VI http://www.my-gti.com/2513/volkswagen-climatronic-diagnostics-mark-vi http://www.my-gti.com/2513/volkswagen-climatronic-diagnostics-mark-vi#comments Mon, 14 Jun 2010 03:31:26 +0000 Maverick http://www.my-gti.com/?p=2513 The Climatronic display on the Mark VI Golfs (and others that use the same system) has a heap of information that can be accessed like the Mark V.

Golk Mark V Information is here – Volkswagen Climatronic Information – Mark V

To access the information follow the steps as shown on the image.

Hold down the “AC” button [...]]]> volkswagen_climatronic_diagnosticsThe Climatronic display on the Mark VI Golfs (and others that use the same system) has a heap of information that can be accessed like the Mark V.

Golk Mark V Information is here – Volkswagen Climatronic Information – Mark V

To access the information follow the steps as shown on the image.

  1. Hold down the “AC” button and press the “Window Vent” button, release when the LED’s on both buttons start flashing alternatively.
  2. The left hand knob adjusts the Main Channel, the centre buttons (FAN) adjusts the Sub Channel.
  3. To exit press the “AC” button.

The left hand number indicates the Main Channel and the Second number indicates the Sub Channel.

Further details to follow.

]]> http://www.my-gti.com/2513/volkswagen-climatronic-diagnostics-mark-vi/feed 3 Volkswagen Golf Accessories – Care and Protection – Mark VI http://www.my-gti.com/2503/volkswagen-golf-accessories-%e2%80%93-care-and-protection-mark-vi http://www.my-gti.com/2503/volkswagen-golf-accessories-%e2%80%93-care-and-protection-mark-vi#comments Mon, 07 Jun 2010 16:08:29 +0000 Maverick http://www.my-gti.com/?p=2503

The focal point when entering: the black stripes with silver foil enhances the entry area of your vehicle to not only visually but also protects it from scratches. The perfect fit tailored Entry guard foil can stick easily. One set consists of two films for the [...]]]> Door Sill Protective Strip, 3 Door, Black with Silver Insert

volkswagen_golf_6_accessories_care_and_protection_door_sill_5K3071310

The focal point when entering: the black stripes with silver foil enhances the entry area of your vehicle to not only visually but also protects it from scratches. The perfect fit tailored Entry guard foil can stick easily. One set consists of two films for the door sills.

Item number: 5K3 071 310 (5K3071310)

Door Sill Protective Strip, 3 Door, Clear

volkswagen_golf_6_accessories_care_and_protection_door_sill_5K3071310A

The transparent film protects the entry area of your vehicle from scratches. The initial film can be accurately tailored to just stick. One set consists of two films for the front door sill.

Item number: 5K3 071 310 A (5K3071310A)

Door Sill Protective Strip, 3 Door, Stainless Steel

volkswagen_golf_6_accessories_care_and_protection_door_sill_5K3071303

The eye-catcher while boarding: The high-quality stainless steel sill plates with the Gulf logo protect the entry area and customize the look of your vehicle. One set consists of two sill plates for the front door sill.

Item number: 5K3 071 303 (5K3071303)

Door Sill Protective Strip, 5 Door, Black with Silver Insert

volkswagen_golf_6_accessories_care_and_protection_door_sill_5K4071310

The focal point when entering: the black stripes with silver foil enhances the entry area of your vehicle to not only visually but also protects it from scratches. The perfect fit tailored Entry guard foil can stick easily. One set consists of four films for the door sills.

Item number: 5K4 071 310 (5K4071310)

Door Sill Protective Strip, 5 Door, Clear

volkswagen_golf_6_accessories_care_and_protection_door_sill_5K4071310A

The transparent film protects the entry area of your vehicle from scratches.The initial film can be accurately tailored to just stick.One set consists of four films for the front and rear door sills.

Item number: 5K4 071 310 A (5K4071310A)

Door Sill Protective Strip, 5 Door, Stainless Steel

volkswagen_golf_6_accessories_care_and_protection_door_sill_5K4071303

The eye-catcher while boarding: The high-quality stainless steel sill plates with the Gulf logo protect the entry area and customize the look of your vehicle. One set consists of four sill plates for front and rear door sills.

Item number: 5K4 071 303 (5K4071303)

]]> http://www.my-gti.com/2503/volkswagen-golf-accessories-%e2%80%93-care-and-protection-mark-vi/feed 2 Installing GPS antenna inside dash in the Volkswagen Golf and Jetta http://www.my-gti.com/2484/installing-gps-antenna-inside-dash-in-the-volkswagen-golf-and-jetta http://www.my-gti.com/2484/installing-gps-antenna-inside-dash-in-the-volkswagen-golf-and-jetta#comments Mon, 31 May 2010 03:58:34 +0000 Maverick http://www.my-gti.com/?p=2484 When retrofitting a satellite navigation head unit to the car you can either install the factory GPS antenna on the roof which is a major job or install the GPS antenna in the area above the head unit where it receives a good view of the sky and minimal interference.

The install process is simple, using [...]]]> When retrofitting a satellite navigation head unit to the car you can either install the factory GPS antenna on the roof which is a major job or install the GPS antenna in the area above the head unit where it receives a good view of the sky and minimal interference.

The install process is simple, using double sided tape stick the GPS antenna in the location shown and press down, wedge some foam on top and tape the GPS wires down to prevent them interfering with the diffuser vent (for cars fitted with climatronic). The photos show two GPS antennas installed side by side and there is room for two more.

volkswagen_golf_jetta_mk_v_gps_antenna_installation_dash_001 volkswagen_golf_jetta_mk_v_gps_antenna_installation_dash_002 volkswagen_golf_jetta_mk_v_gps_antenna_installation_dash_003

]]> http://www.my-gti.com/2484/installing-gps-antenna-inside-dash-in-the-volkswagen-golf-and-jetta/feed 5 Rear seat noise (rattling, clicking and squeaking) in Volkswagen Golf http://www.my-gti.com/2337/rear-seat-noise-rattling-clicking-and-squeaking-in-volkswagen-golf http://www.my-gti.com/2337/rear-seat-noise-rattling-clicking-and-squeaking-in-volkswagen-golf#comments Mon, 31 May 2010 03:26:02 +0000 Maverick http://www.my-gti.com/?p=2337 A common source of noise (rattling, clicking and squeaking) is the rear seat latches, when the seats move the lock mechanism moves around on the latch and makes a noise. You could try tapping them with a hammer from above to bend the latch slightly downwards but this doesn’t seem to fix the problem in [...]]]> A common source of noise (rattling, clicking and squeaking) is the rear seat latches, when the seats move the lock mechanism moves around on the latch and makes a noise. You could try tapping them with a hammer from above to bend the latch slightly downwards but this doesn’t seem to fix the problem in most cases.

To test to see if it is the latches making the noise drive around with the seats lowered. If it is the latches the simplest fix is to wrap some electrical tape around the latch where the lock contacts it to stop the movement and remove the metal on metal noises. The fix should last for around 50 operations of the rear seats before you have to reapply the tape and only takes a few minutes and a roll of electrical tape (3M Temflex 1610 was used but any quality brand is ok, avoid cheap brands) in any colour except for body colour or black as you won’t be able to see if parts of the tape are stuck in the mechanism or if the tape requires replacing.

  1. Lower the rear seats
  2. Clean the latch with a suitable cleaner (99.7% Isopropyl alcohol or similar is suitable)
  3. Wrap 14cms of 3M Temflex 1610 electrical tape (or equivalent) which will give you six full wraps.
  4. Close the rear seat

volkswagen_golf_rear_seat_rattle_fix_tape_before_001 volkswagen_golf_rear_seat_rattle_fix_tape_before_002

(the latches after cleaning, you can see where the lock mechanism has been contacting on the first photo)

volkswagen_golf_rear_seat_rattle_fix_tape_after_001 volkswagen_golf_rear_seat_rattle_fix_tape_after_002

(the latches after applying the tape, this is the area in which the lock mechanism contacts the latch)

volkswagen_golf_rear_seat_rattle_fix_tape_old_001 volkswagen_golf_rear_seat_rattle_fix_tape_old_002

(this is the tape after many uses, it should be replaced before it looks like this – I had started to peel it back prior to the photos)

volkswagen_golf_rear_seat_rattle_fix_lock_mechanism_001

(check the lock mechanism for any large stray pieces of tape that might cause problems with the operation)

]]> http://www.my-gti.com/2337/rear-seat-noise-rattling-clicking-and-squeaking-in-volkswagen-golf/feed 0 Sanden PXE16 Air Conditioner Compressor Specifications (1K0820803) http://www.my-gti.com/2465/sanden-pxe16-air-conditioner-compressor-specifications-1k0820803 http://www.my-gti.com/2465/sanden-pxe16-air-conditioner-compressor-specifications-1k0820803#comments Sun, 30 May 2010 12:43:24 +0000 Maverick http://www.my-gti.com/?p=2465 Sanden’s PX series next generation swash plate compressors are variable controlled for maximum environmental benefit, these compressors replace the Zelex and Valeo compressors that are prone to early failures – Volkswagen Golf, GTI, Passat, Jetta and Eos Air Conditioner Compressor Failure.

The PXE16 has a minimum displacement of 4.9cc, a maximum displacement of 163cc,  maximum speed of 8500RPM [...]]]> sanden_pxe16_air_conditioner_compressor_volkswagen_golf_1k0820803_001Sanden’s PX series next generation swash plate compressors are variable controlled for maximum environmental benefit, these compressors replace the Zelex and Valeo compressors that are prone to early failures – Volkswagen Golf, GTI, Passat, Jetta and Eos Air Conditioner Compressor Failure.

The PXE16 has a minimum displacement of 4.9cc, a maximum displacement of 163cc,  maximum speed of 8500RPM and 7 pistons. The displacement control is external and varies the compressor displacement without the use of an electromagnetic clutch. The unit runs all the time and varies output from 2% through to 100% as required.

Refrigerant used is R-134A and the oil used is SP-10.

View a video of the operation of the PXE compressor here (Internet Explorer required)

sanden_pxe16_air_conditioner_compressor_volkswagen_golf_1k0820803_001 sanden_pxe16_air_conditioner_compressor_volkswagen_golf_1k0820803_002 sanden_pxe16_air_conditioner_compressor_volkswagen_golf_1k0820803_animation sanden_pxe16_air_conditioner_compressor_volkswagen_golf_1k0820803_cutaway sanden_pxe16_air_conditioner_compressor_volkswagen_golf_1k0820803_dimensions sanden_pxe16_air_conditioner_compressor_volkswagen_golf_1k0820803_performance ]]> http://www.my-gti.com/2465/sanden-pxe16-air-conditioner-compressor-specifications-1k0820803/feed 4 Fitting GTI stainless steel seat inserts to the Volkswagen Golf GTI http://www.my-gti.com/2423/fitting-gti-stainless-steel-seat-inserts-to-the-volkswagen-golf-gti http://www.my-gti.com/2423/fitting-gti-stainless-steel-seat-inserts-to-the-volkswagen-golf-gti#comments Wed, 26 May 2010 12:04:25 +0000 Maverick http://www.my-gti.com/?p=2423 Volksagen Golf GTI stainless steel seat inserts are available on ebay for around USD$25 for a set of two (search for “gti insert” or similar).

Fitting is easy, twist them slightly to make them sit flush in the handle, clean out the insert position in the handle with a suitable cleaner and apply some clear silicone [...]]]> volkswagen_golf_gti_seat_inserts_stainless_steel_010Volksagen Golf GTI stainless steel seat inserts are available on ebay for around USD$25 for a set of two (search for “gti insert” or similar).

Fitting is easy, twist them slightly to make them sit flush in the handle, clean out the insert position in the handle with a suitable cleaner and apply some clear silicone (sparingly) to the rear of the badge.

volkswagen_golf_gti_seat_inserts_stainless_steel_006 volkswagen_golf_gti_seat_inserts_stainless_steel_005

volkswagen_golf_gti_seat_inserts_stainless_steel_001 volkswagen_golf_gti_seat_inserts_stainless_steel_002

volkswagen_golf_gti_seat_inserts_stainless_steel_002 volkswagen_golf_gti_seat_inserts_stainless_steel_004

]]> http://www.my-gti.com/2423/fitting-gti-stainless-steel-seat-inserts-to-the-volkswagen-golf-gti/feed 3 Fitting the OSIR O-Rest Volkswagen Golf GTI RHD dead pedal/footrest http://www.my-gti.com/2416/fitting-the-osir-o-rest-volkswagen-golf-gti-rhd-dead-pedalfootrest http://www.my-gti.com/2416/fitting-the-osir-o-rest-volkswagen-golf-gti-rhd-dead-pedalfootrest#comments Tue, 25 May 2010 15:12:21 +0000 Maverick http://www.my-gti.com/?p=2416 The RHD Volkswagen Golf GTI has a plain plastic dead pedal/footrest unlike the LHD models that get a stainless steel one to match the pedals. OSIR have a footrest that fits the Mark V and Mark VI GTI’s available for under USD$80 and is easily fitted with double sided tape to bulk out the rear [...]]]> The RHD Volkswagen Golf GTI has a plain plastic dead pedal/footrest unlike the LHD models that get a stainless steel one to match the pedals. OSIR have a footrest that fits the Mark V and Mark VI GTI’s available for under USD$80 and is easily fitted with double sided tape to bulk out the rear and three screws into the soft plastic.

volkswagen_golf_osir_footrest_right_hand_drive_001 volkswagen_golf_osir_footrest_right_hand_drive_002

volkswagen_golf_osir_footrest_right_hand_drive_003 volkswagen_golf_osir_footrest_right_hand_drive_004

]]> http://www.my-gti.com/2416/fitting-the-osir-o-rest-volkswagen-golf-gti-rhd-dead-pedalfootrest/feed 0