my-gti.com » Doors http://www.my-gti.com Wed, 25 Jan 2012 05:48:04 +0000 en hourly 1 http://wordpress.org/?v=3.3.1 Adding Interior Door Handle Illumination to the Volkswagen Golf and Jetta – Front http://www.my-gti.com/2249/adding-interior-door-handle-illumination-to-the-volkswagen-golf-and-jetta-front http://www.my-gti.com/2249/adding-interior-door-handle-illumination-to-the-volkswagen-golf-and-jetta-front#comments Sun, 25 Apr 2010 07:22:29 +0000 Maverick http://www.my-gti.com/?p=2249 This guide is not yet complete – any information contained within has not been confirmed yet.

Parts required:

Suitable LED and resister for 12V operation. 000 979 009 (000979009) - Repair Wire (1 required for 2 doors or 1 required per door – see below) I’m not sure if there is a spare ground on the controller or if an existing [...]]]> This guide is not yet complete – any information contained within has not been confirmed yet.

Parts required:

  • Suitable LED and resister for 12V operation.
  • 000 979 009 (000979009) - Repair Wire (1 required for 2 doors or 1 required per door – see below)
    I’m not sure if there is a spare ground on the controller or if an existing one has to be used.
  • Interior fabric adhesive tape - Fabric Adhesive Tape for wiring looms and harnesses
  • Trim Removal Tools
  • Selection of heat shrink tubing (3-5mm), soldering iron/blowtorch, solder
  • Vagcom/VCDS to code the door (this can be done before or after the install)

Volkswagen Golf & Jetta Door Controller Information Mark V has information on the door controllers. This guide will be based on the install in my March 2008 build MY08 GTI.

volkswagen_golf_door_handle_illumination_front_vcds_01

volkswagen_golf_door_handle_illumination_front_vcds_02

volkswagen_golf_door_handle_illumination_front_vcds_03

volkswagen_golf_door_handle_illumination_front_vcds_04
]]> http://www.my-gti.com/2249/adding-interior-door-handle-illumination-to-the-volkswagen-golf-and-jetta-front/feed 5 Adding Interior Door Handle Illumination to the Volkswagen Golf and Jetta – Rear http://www.my-gti.com/2250/adding-interior-door-handle-illumination-to-the-volkswagen-golf-and-jetta-rear http://www.my-gti.com/2250/adding-interior-door-handle-illumination-to-the-volkswagen-golf-and-jetta-rear#comments Sun, 25 Apr 2010 07:13:32 +0000 Maverick http://www.my-gti.com/?p=2250 This guide is not yet complete – any information contained within has not been confirmed yet.

Parts required:

Suitable LED and resister for 12V operation.. 000 979 018 (000979018) - Repair Wire (1 required for 2 doors or 1 required per door – see below) I’m not sure if there is a spare ground on the controller or if an [...]]]>

This guide is not yet complete – any information contained within has not been confirmed yet.

Parts required:

  • Suitable LED and resister for 12V operation..
  • 000 979 018 (000979018) - Repair Wire (1 required for 2 doors or 1 required per door – see below)
    I’m not sure if there is a spare ground on the controller or if an existing one has to be used.
  • Interior fabric adhesive tape - Fabric Adhesive Tape for wiring looms and harnesses
  • Trim Removal Tools
  • Selection of heat shrink tubing (3-5mm), soldering iron/blowtorch, solder
  • Vagcom/VCDS to code the door (this can be done before or after the install)

Volkswagen Golf & Jetta Door Controller Information Mark V has information on the door controllers. This guide will be based on the install in my March 2008 build MY08 GTI.

volkswagen_golf_door_handle_illumination_rear_vcds_01

volkswagen_golf_door_handle_illumination_rear_vcds_02

volkswagen_golf_door_handle_illumination_rear_vcds_03

volkswagen_golf_door_handle_illumination_rear_vcds_04

]]> http://www.my-gti.com/2250/adding-interior-door-handle-illumination-to-the-volkswagen-golf-and-jetta-rear/feed 3 Adding Door Warning Lights to the Volkswagen Golf and Jetta – Rear http://www.my-gti.com/2240/adding-door-warning-lights-to-the-volkswagen-golf-and-jetta-rear http://www.my-gti.com/2240/adding-door-warning-lights-to-the-volkswagen-golf-and-jetta-rear#comments Sun, 25 Apr 2010 06:34:09 +0000 Maverick http://www.my-gti.com/?p=2240 This guide is not yet complete – any information contained within has not been confirmed yet.

Parts required:

1K0 947 411 A (1K0947411A) - Door Warning Light (1 per door) 1J0 971 972 (1J0971972) - Connector Housing (1 per door) 000 979 019 (000979019) - Repair Wire for Connector Housing (1 per door – 2 connectors) 000 979 018 (000979018) - Repair Wire (1 required [...]]]> This guide is not yet complete – any information contained within has not been confirmed yet.

Parts required:

  • 1K0 947 411 A (1K0947411A) - Door Warning Light (1 per door)
  • 1J0 971 972 (1J0971972) - Connector Housing (1 per door)
  • 000 979 019 (000979019) - Repair Wire for Connector Housing (1 per door – 2 connectors)
  • 000 979 018 (000979018) - Repair Wire (1 required for 2 doors or 1 required per door – see below)
    I’m not sure if there is a spare ground on the controller or if an existing one has to be used.
  • Interior fabric adhesive tape - Fabric Adhesive Tape for wiring looms and harnesses
  • Trim Removal Tools
  • Selection of heat shrink tubing (3-5mm), soldering iron/blowtorch, solder
  • Vagcom/VCDS to code the door (this can be done before or after the install)

Volkswagen Golf & Jetta Door Controller Information Mark V has information on the door controllers. This guide will be based on the install in my March 2008 build MY08 GTI.

Pin 14 is the 12v for the Door Warning Light for older controllers, at some stage Gen 3 controllers were used and pin 6. There are 18 pins and a 16 pin connector housing.

The rear doors are connected via LIN bus so are programmed slightly differently to the front doors by requiring an extra step in the Central Convenience Controller – 46.

Open the Central Convenience Controller – 46 and select “Coding”

volkswagen_golf_door_warning_light_rear_vcds_01

Go to Byte 17 and enable Bit 0.

volkswagen_golf_door_warning_light_rear_vcds_02

The second part of the programming is the same as for the front doors.

Open the door controller – In this guide Rear Right – 72 and select “coding”

volkswagen_golf_door_warning_light_rear_vcds_03

Add 64 to the existing number to add on Door Exit/Warning Lights.

volkswagen_golf_door_warning_light_rear_vcds_04

]]> http://www.my-gti.com/2240/adding-door-warning-lights-to-the-volkswagen-golf-and-jetta-rear/feed 7 Adding Door Warning Lights to the Volkswagen Golf and Jetta – Front http://www.my-gti.com/2150/adding-door-warning-lights-to-the-volkswagen-golf-and-jetta-front http://www.my-gti.com/2150/adding-door-warning-lights-to-the-volkswagen-golf-and-jetta-front#comments Sun, 25 Apr 2010 00:27:24 +0000 Maverick http://www.my-gti.com/?p=2150 This guide covers the installation of the door warning lights to the Volkswagen Golf and Jetta front doors as was fitted to the very first Mark V’s before they were discontinued for I assume cost reasons.  Along with the Puddle Lights these really light up the area around the side of the car and Volkswagen really [...]]]> This guide covers the installation of the door warning lights to the Volkswagen Golf and Jetta front doors as was fitted to the very first Mark V’s before they were discontinued for I assume cost reasons.  Along with the Puddle Lights these really light up the area around the side of the car and Volkswagen really did the owners a disservice by discontinuing these.

The light operates every time the door is opened day or night but it does shut down after the door is open for a period of time.

volkswagen_golf_door_warnng_light_finished_01 volkswagen_golf_door_warnng_light_finished_02

The white light visible on the other side of the door is the Puddle Lights mod which I performed at the same time.

volkswagen_golf_door_warnng_light_finished_03

Parts required:

  • 1K0 947 411 A (1K0947411A) - Door Warning Light (1 per door)
  • 1J0 971 972 (1J0971972) - Connector Housing (1 per door)
  • 000 979 019 (000979019) - Repair Wire for Connector Housing (1 per door – 2 connectors)
  • 000 979 009 (000979009) - Repair Wire (1 required for 2 doors or 1 required per door – see below)
    As you will see in the guide below I only had one end of a  000 979 009 (000979009) - Repair Wire left and took my ground from a nearby connector, I strongly recommend you take the easier approach and take the ground from the controller as it’s quicker and doesn’t require interfering with the stock harness. I have detailed how to do it this way as well in the guide.
  • Interior fabric adhesive tape - Fabric Adhesive Tape for wiring looms and harnesses
  • Trim Removal Tools
  • Selection of heat shrink tubing (3-5mm), soldering iron/blowtorch, solder
  • Vagcom/VCDS to code the door (this can be done before or after the install)

Volkswagen Golf & Jetta Door Controller Information Mark V has information on the door controllers. This guide was based on the install in my March 2008 build MY08 GTI.

The 1K0 947 411 A (1K0947411A) - Door Warning Light (bulb is preinstalled) and c0 971 972 (1J0971972) - Connector Housing.

volkswagen_golf_door_warnng_light_and_connector volkswagen_golf_door_warnng_light_front

volkswagen_golf_door_warnng_light_rear volkswagen_golf_door_warnng_light_comparision

The original reflector installed (left) and the  new warning light (right), installation is simple, unclip the old light by pulling it towards you from underneath and clip the new one in.

volkswagen_golf_door_warnng_light_installed_01 volkswagen_golf_door_warnng_light_installed_02

The view from underneath the door, red light is visible and white light is projected onto the area below the door.

volkswagen_golf_door_warnng_light_installed_03

First remove the door trim – Drivers Front Door Trim – Removal and Installation or  Passengers Front Door Trim – Removal and Installation and lay the door trim down on a work surface.

Plug both ends of the 000 979 019 (000979019) - Repair Wire into the 1J0 971 972 (1J0971972) - Connector Housing as shown and lay the cable out along the route that cable will run.

volkswagen_golf_door_warnng_light_installation_01

Using some side cutters remove the cable tie from the rear of the connector housing.

volkswagen_golf_door_warnng_light_installation_02

Using a small screwdriver, your fingernail or any other sharp tool to lever the release and at the same time pull the connector housing away from the housing.

volkswagen_golf_door_warnng_light_installation_03

Connect the end of the 000 979 009 (000979009) - Repair Wire into location 18 on the housing. If you are taking the ground from here as recommended above you will need to install the other end into location 19. The numbering on this side is from 17 to 32.

Please note these pins are for MY07 cars and later, earlier cars have a Gen 1 or Gen 2 controller and this uses pin 1 instead of 18. To tell them apart a Gen 1 or Gen 2 controller will have have the pin 1 location vacant and on a Gen 3 controller pin 1 will be driving the door LED. I’m not sure at what location is a spare ground. See the Volkswagen Golf & Jetta Door Controller Information Mark V page for more information.

volkswagen_golf_door_warnng_light_installation_04

Route the repair wire(s) down the harness running them through the two labels stuck to the harness. If you are running the two wires as recommended you may need to extend one of them, don’t cut the repair wires until you work out what lengths you require, better to extend one cable than two.

volkswagen_golf_door_warnng_light_installation_05

Wrap the wire(s) to the harness with interior fabric adhesive tape.

volkswagen_golf_door_warnng_light_installation_06

Pin 1 which is to the left on the photo should be ground and pin 2 to the right is positive. There is a zener diode fitted inside the lamp housing and if you wire it up incorrectly it won’t work until you reverse the pins or reverse the zener diode. Fit a suitable piece of heat shrink tubing, strip the wire from pin 18 from the controller and the wire from pin 2 on the lamp, twist them together and solder.

If you are taking the ground from a nearby connector skip the next instruction.

If you are taking the ground from the 32 pin connector as recommended strip the wire from pin 19 and the wire from pin 1 on the lamp, twist them together and solder without forgetting to put heat shrink tubing on prior to joining.

Please note these pins are for MY07 cars and later, earlier cars used different pins. See the Volkswagen Golf & Jetta Door Controller Information Mark V page for more information.

volkswagen_golf_door_warnng_light_installation_07

Bend the soldered joint backwards

volkswagen_golf_door_warnng_light_installation_08

Pull the heat shrink tubing over the soldered connector and heat to shrink the tubing.

volkswagen_golf_door_warnng_light_installation_09 volkswagen_golf_door_warnng_light_installation_10

If you’re taking the ground from a nearby connector press the tab as shown to the right and pull the connector from the bottom of the fuel flap switch (this only applies to the drivers door – there are similar grounds on the door switch, pin 21 of the controller, pin 18 of the controller and so forth).

volkswagen_golf_door_warnng_light_installation_11

Open the connector housing by levering it towards the front (the part that is sticking up towards the middle of the connector)

volkswagen_golf_door_warnng_light_installation_12

Push down with a suitable tool to release the pin, pull backwards at the same time on the brown/white wire as you are depressing the pin.

volkswagen_golf_door_warnng_light_installation_13

Bare the insulation from the wire without cutting.

volkswagen_golf_door_warnng_light_installation_14

The result should look something like this.

volkswagen_golf_door_warnng_light_installation_15

Twist the repair wire over the uncovered wire.

volkswagen_golf_door_warnng_light_installation_16

Solder the two together (I use a small gas torch as I get instant heat and don’t have to wait around for it to warm up but sometimes you end up burning the ends of the insulation).

volkswagen_golf_door_warnng_light_installation_17

Cover the soldering with heat shrink tubing and heat that to shrink it.

volkswagen_golf_door_warnng_light_installation_18 volkswagen_golf_door_warnng_light_installation_19

Slide the pin back into place and clip the cover back into place.

volkswagen_golf_door_warnng_light_installation_20

Reinstall the connector into the base of the fuel lid switch and wrap the repair wires as shown to the harness using interior fabric adhesive tape.

volkswagen_golf_door_warnng_light_installation_21 volkswagen_golf_door_warnng_light_installation_22

Wrap the other end as well.

volkswagen_golf_door_warnng_light_installation_23

Slide the connector back into the housing.

volkswagen_golf_door_warnng_light_installation_24 volkswagen_golf_door_warnng_light_installation_25

Place a new cable tie over the end of the connector.

volkswagen_golf_door_warnng_light_installation_26

And the door trim is ready to reinstall.

volkswagen_golf_door_warnng_light_installation_27

Coding using Vagcom/VCDS

Open the door controller, in this guide it’s the drivers door 42 and select “Coding – 07″

volkswagen_golf_door_warning_light_vcds_01

Note the current coding.

volkswagen_golf_door_warning_light_vcds_02

Add 64 to the coding to enable the Door Exit/Warning Lights and select “Do It!” to save.

volkswagen_golf_door_warning_light_vcds_03

Note that the coding has changed and is now 64 higher than before. Select “Close Controller” to finish.

volkswagen_golf_door_warning_light_vcds_04

]]> http://www.my-gti.com/2150/adding-door-warning-lights-to-the-volkswagen-golf-and-jetta-front/feed 9 Volkswagen Golf & Jetta Door Controller Information Mark V http://www.my-gti.com/2158/volkswagen-golf-jetta-door-controller-information-mark-v http://www.my-gti.com/2158/volkswagen-golf-jetta-door-controller-information-mark-v#comments Sat, 24 Apr 2010 14:44:50 +0000 Maverick http://www.my-gti.com/?p=2158 The driver and passanger door modules in the Golf controls many functions and comprises the following

CANBUS controller Power Window Motor Power Distribution Module

Generation 2 Min (K)

1K0 959 701K (1K0959701K) – drivers side 1K0 959 702K (1K0959702K) - passenger (fitted from January 2005 to September 2005)

Ambient Mirror Illumination (puddle lights) Mirror Turn Signals Interior Door Handle Illumination Mirror Heater Door Exit/Warning Light

Generation 2 Max (L)

1K0 959 [...]]]>

volkswagen_golf_door_controller_info_01The driver and passanger door modules in the Golf controls many functions and comprises the following

  • CANBUS controller
  • Power Window Motor
  • Power Distribution Module

Generation 2 Min (K)

1K0 959 701K (1K0959701K) – drivers side
1K0 959 702K (1K0959702K) - passenger
(fitted from January 2005 to September 2005)

  • Ambient Mirror Illumination (puddle lights)
  • Mirror Turn Signals
  • Interior Door Handle Illumination
  • Mirror Heater
  • Door Exit/Warning Light

Generation 2 Max (L)

1K0 959 701L (1K0959701L) – drivers side
1K0 959 702L (1K0959702L) - passenger
(fitted from March 2005 to May 2006 – model start dates vary)

  • Ambient Mirror Illumination (puddle lights)
  • Mirror Turn Signals
  • Interior Door Handle Illumination
  • Mirror Heater
  • Door Exit/Warning Light (removed from the doors mid 2006)
  • Mirror Fold (not confirmed)

Generation 3 (N or Q)

volkswagen_golf_door_controller_info_021K0 959 701N (1K0959701N) – drivers side
1K0 959 702N (1K0959702N) - passenger
(fitted from May 2006 onwards)

1K0 959 701Q (1K0959701Q) – drivers side
1K0 959 702Q (1K0959702Q) - passenger
(fitted from May2006 onwards)

  • Ambient Mirror Illumination (puddle lights)
  • Mirror Turn Signals
  • Interior Door Handle Illumination
  • Mirror Heater
  • Door Exit/Warning Light
  • Mirror Fold

(one module for all cars worldwide)

canbus, power, lights and switches (32 pin) changes

mirror selection switch connector (6 pin) unchanged

mirror harness (16 pin) unchanged

1K0959701Q and N
1K0959702Q and N

32 Pin Connector (Generation 1/2)

1 – Door Exit/Warning Light (12V)

2 – Door Ground

31 – Lock/Unlock LED (drivers side only)

32 Pin Connector (Generation 3) – MY07 onwards (May 2006 build)

1 – Lock/Unlock warning LED (drivers side only)

2 – warning led on drivers door drivers side?

3 – warning light for childproof lock

6 – right/left changeover mirror adjustment

7 – rear right window regulator switch

8 – mirror adjustment

13 – fuel tank lid (n/o – ground)

14 – childproof lock button

15 – front right window regulator switch

18 – Door Exit/Warning Light (12V)

19 – Door Exit/Warning Light (Ground)

21 – Door Ground

23 – rear left window regulator switch

24 – button illumination (12v)

25 – button illumination (12v) lock button

28 – mirror heater

31 – front left window regulator switch

32 – drivers side interior locking button

Front Door Controller

16 Pin Connector (Generation 3) – MY07 onwards

1 – vertical adjustment potentiometer (mirror) – models with automatic mirror adjustment

2 – vertical adjustment potentiometer (mirror) – models with automatic mirror adjustment

3 – horizontal adjustment potentiometer (mirror) – models with automatic mirror adjustment

4 – mirror adjustment motor (12v)

5 – mirror ground

7 – Mirror heater (12v)

8 – auto dazzling rear view mirror exterior

9 – horizontal adjustment potentiometer (mirror) – models with automatic mirror adjustment

10 – entry light (12v) shares ground with 11

11 – mirror heater (ground)

12 – mirror adjustment motor (12v)

13 – indicator (12v) – shares ground with 11

16 – auto dazzling rear view mirror exterior

volkswagen_golf_door_controller_pinouts_front_01

Rear Door Controller

18 Pin Connector (Generation 3) – MY07 onwards

1 – ground (for 7, 5 and 15)

2 – ground (for 16 and 18)

3 – central locking deadlock function motor (sensor??)

5 – central locking motor (12v???)

6 – central locking motor (sensor??)

7 – contact switch (negative switched)

9 – ground

15 – central locking deadlock function motor (12v??)

16 – button illumination (12v) (uses ground 2)

18 – regulator switch (uses ground 2)

]]> http://www.my-gti.com/2158/volkswagen-golf-jetta-door-controller-information-mark-v/feed 15 Adding Door Puddle Lights to the Volkswagen Golf and Jetta http://www.my-gti.com/2084/adding-door-puddle-lights-to-the-volkswagen-golf-and-jetta http://www.my-gti.com/2084/adding-door-puddle-lights-to-the-volkswagen-golf-and-jetta#comments Sat, 24 Apr 2010 11:51:28 +0000 Maverick http://www.my-gti.com/?p=2084 This guide covers the installation of the puddle lights to the Volkswagen Golf and Jetta front doors as fitted in some countries and specifications of Mark V’s and to some models of the EOS. Along with the Door Warning Lights these really light up the area around the side of the car.

The light operates every time [...]]]> This guide covers the installation of the puddle lights to the Volkswagen Golf and Jetta front doors as fitted in some countries and specifications of Mark V’s and to some models of the EOS. Along with the Door Warning Lights these really light up the area around the side of the car.

The light operates every time the door is operated and stays on after you close the door (longer than the coming home time) but turn off when you arm/lock the car. When you unlock the car they turn on and stay on longer than the leaving home time.

volkswagen_golf_mirror_puddle_lights_finished_03

Adding puddle lights to the Volkswagen Golf or Jetta can be be achieved in two ways.

  • Purchase new mirrors with puddle lights fitted (estimated cost AUD$800/USD$400)
    • 1K1 857 507 BT 9B9 – Driver’s Mirror, power, heated, puddle lights (MY06 Golf/Jetta)
    • 1K1 857 508 BR 9B9 – Passenger’s Mirror, power, heated, puddle lights (MY06 Golf/Jetta)
  • Modify the existing mirrors to add a lense and suitable leds (estimated cost AUD$30/USD$25)
    • Trim Removal Tools
    • Selection of heat shrink tubing (3-5mm), soldering iron/blowtorch, solder
    • Vagcom/VCDS to code the door (this can be done before or after the install)

Volkswagen Golf & Jetta Door Controller Information Mark V has information on the door controllers. This guide was based on the install in my March 2008 build MY08 GTI.

First remove the door trim – Passengers Front Door Trim – Removal and Installation

The mirror cover – Removal and Installation of Mirror Covers from the Volkswagen Golf Mark V

And finally the mirror – Removal and Installation of Mirrors from the Volkswagen Golf Mark V

Extra cable to mirror

Adding extra cable to the mirror for the lights – this section can be skipped if you want to use the mirror heating cabling instead.

This is where the cable exits the mirror and enters inside the car.

volkswagen_golf_mirror_puddle_lights_wiring_01

This is the other end where the cable appears inside the mirror. Start by inserting the wire into the top and pushing inside.

volkswagen_golf_mirror_puddle_lights_wiring_02

The cable will be visible and you can fish it out with a suitable piece of wire.

volkswagen_golf_mirror_puddle_lights_wiring_03

Pull the wire through until you have almost enough to reach the controller. We need to wrap this cable next.

volkswagen_golf_mirror_puddle_lights_wiring_04

Using an exterior fabric adhesive tape – Fabric Adhesive Tape for wiring looms and harnesses – cover enough of the cable so that the part inside the mirror hinge and partway out each end is covered with two layers. This is especially important on the motorised mirrors that fold back.

volkswagen_golf_mirror_puddle_lights_wiring_05

Now pull the covered section through.

volkswagen_golf_mirror_puddle_lights_wiring_06

Leaving the uncovered section out like this.

volkswagen_golf_mirror_puddle_lights_wiring_07

Route the new cable as follows to follow the path of the existing cable.

volkswagen_golf_mirror_puddle_lights_wiring_08

And tape it to the existing loom.

volkswagen_golf_mirror_puddle_lights_wiring_09 volkswagen_golf_mirror_puddle_lights_wiring_10

This step identified Pin 10 as the positive power for the puddle light.

volkswagen_golf_mirror_puddle_lights_wiring_11

Insert the repair wire into the pin 10 position. Note. if you are using the mirror heater connection what you need to do is remove the pin from the mirror heater position and move it to pin 10.

volkswagen_golf_mirror_puddle_lights_wiring_12

Place a suitable piece of  heat shrink tubing (3.5mm to 4.5mm) on the repair wire, bare the ends of the repair wire and new wire to the mirror and twist them together before soldering.

volkswagen_golf_mirror_puddle_lights_wiring_13 volkswagen_golf_mirror_puddle_lights_wiring_14

Now pull the heat shrink over the connection and apply heat to shrink.

volkswagen_golf_mirror_puddle_lights_wiring_15 volkswagen_golf_mirror_puddle_lights_wiring_16

Using an interior fabric adhesive tape - Fabric Adhesive Tape for wiring looms and harnesses – wrap the new cable onto the existing mirror loom.

volkswagen_golf_mirror_puddle_lights_wiring_17

Replace the Door Mirror

Now reinstall the door mirror – Removal and Installation of Mirrors from the Volkswagen Golf Mark

Fit the puddle light and lense to the mirror

Depress the clips on the rear of the mirror at the points shown and pull the frame towards you as shown by the arrows and it will slide off.

volkswagen_golf_mirror_puddle_lights_fitting_01

Undo the two torx screws shown to release the mirror indicator and the lower housing from the mirror (torx T10)

volkswagen_golf_mirror_puddle_lights_fitting_02

Once the indicator and housing are hanging depress the clip around the middle of the indicator and the two will separate.

volkswagen_golf_mirror_puddle_lights_fitting_03 volkswagen_golf_mirror_puddle_lights_fitting_04

Work out where you want the lense to be installed taking into account clearance at the front of the mirror for the mirror assembly, the frame we removed earlier and the height of the LED module.

volkswagen_golf_mirror_puddle_lights_fitting_05

Drill from the inside of the housing using a hole saw  into some scrap timber (with paper towels on top if you don’t want to scratch the surface).

volkswagen_golf_mirror_puddle_lights_fitting_06 volkswagen_golf_mirror_puddle_lights_fitting_07

Next dremel around where the lense will go to increase the clearance for the LED module and to decrease the lip underneath the mirror housing.

volkswagen_golf_mirror_puddle_lights_fitting_08

Clean the surface with a suitable cleaner and apply some automotive silicone.

volkswagen_golf_mirror_puddle_lights_fitting_09

Push the glass into place and clean the excess off with mineral turpentine.

volkswagen_golf_mirror_puddle_lights_fitting_10 volkswagen_golf_mirror_puddle_lights_fitting_11

There will be a gap around the outside in which you fill with a 5 minute two part epoxy for strength. The silicone is mainly there for waterproofing plus the epoxy means after 30 minutes we can continue with the install. Remember to allow the silicone time to cure before you get it wet.

volkswagen_golf_mirror_puddle_lights_fitting_12 volkswagen_golf_mirror_puddle_lights_fitting_13

Fit the LED module into location and using 5 minute epoxy glue it into position, build the back up with double sided tape to provide mechanical strength.

volkswagen_golf_mirror_puddle_lights_fitting_14

The LED module glued into position.

volkswagen_golf_mirror_puddle_lights_fitting_15 volkswagen_golf_mirror_puddle_lights_fitting_16

Now reattach the indicator, route the wire (you will need to extend the stock wires, DON’T use the connector that came with it as they are useless and it will fail but instead solder the new ones and use heatshrink tubing) and check that the LED module is securely in place.

volkswagen_golf_mirror_puddle_lights_fitting_17 volkswagen_golf_mirror_puddle_lights_fitting_18

Removed the negative connection to the mirror and solder a wire to it and to the negative wire on the LED module before reattaching to the mirror. Use tape to connect the new wire to the mirror heater wire.

Note: If you are using the mirror heater wires for power detach the positive wire and solder a wire to it and the positive wire of the LED module but do not reattach the positive wire, instead pull it into the rear of the mirror and heatshrink it.

volkswagen_golf_mirror_puddle_lights_fitting_19

Both wires reattached to the mirror and the mirror surround frame slid back on.

volkswagen_golf_mirror_puddle_lights_fitting_20

Wrap the connectors up well to protect from water ingress.

volkswagen_golf_mirror_puddle_lights_fitting_21

Code the puddle light

Open the door controller, in this guide it’s the drivers door – 42 and select “Coding – 07″

volkswagen_golf_mirror_puddle_lights_vcds_01

Make a note of the coding value.

volkswagen_golf_mirror_puddle_lights_vcds_02

Add 2 to the coding value and select “Do It!” to save.

volkswagen_golf_mirror_puddle_lights_vcds_03

Select “Close Controller” to exit.

volkswagen_golf_mirror_puddle_lights_vcds_04

Replace the Door Mirror Cover

Reinstall the door mirror cover – Removal and Installation of Mirror Covers from the Volkswagen Golf Mark V

The finished product

volkswagen_golf_mirror_puddle_lights_finished_01 volkswagen_golf_mirror_puddle_lights_finished_02

]]> http://www.my-gti.com/2084/adding-door-puddle-lights-to-the-volkswagen-golf-and-jetta/feed 7 Removal and Installation of Mirror Covers from the Volkswagen Golf Mark V http://www.my-gti.com/2117/removal-and-installation-of-mirror-covers-from-the-volkswagen-golf-mark-v http://www.my-gti.com/2117/removal-and-installation-of-mirror-covers-from-the-volkswagen-golf-mark-v#comments Sat, 24 Apr 2010 10:06:28 +0000 Maverick http://www.my-gti.com/?p=2117 To [...]]]> To be completed.

]]> http://www.my-gti.com/2117/removal-and-installation-of-mirror-covers-from-the-volkswagen-golf-mark-v/feed 1 Removal and Installation of Mirrors from the Volkswagen Golf Mark V http://www.my-gti.com/2081/removal-and-installation-of-mirrors-from-the-volkswagen-golf-mark-v http://www.my-gti.com/2081/removal-and-installation-of-mirrors-from-the-volkswagen-golf-mark-v#comments Sat, 24 Apr 2010 08:12:31 +0000 Maverick http://www.my-gti.com/?p=2081 See the guide – Passengers Front Door Trim – Removal and Installation – for details on removing the interior trim.

Remove cap covering the screw that holds the mirror on with a suitable tool to avoid damaging it.

The removed plastic cap.

Next remove the mirror wiring – the connector is located as indicated by the red [...]]]> See the guide – Passengers Front Door Trim – Removal and Installation – for details on removing the interior trim.

Remove cap covering the screw that holds the mirror on with a suitable tool to avoid damaging it.

volkswagen_golf_jetta_mirror_removal_01 volkswagen_golf_jetta_mirror_removal_02

The removed plastic cap.

volkswagen_golf_jetta_mirror_removal_03 volkswagen_golf_jetta_mirror_removal_04

Next remove the mirror wiring – the connector is located as indicated by the red circle.

volkswagen_golf_jetta_mirror_removal_14

Pull the red tab out away from the controller.

volkswagen_golf_jetta_mirror_removal_05

Now press down on the tab in front of the red tab and pull the connector out.

volkswagen_golf_jetta_mirror_removal_06

Next remove the housing from the holder by lifting the tab on the side.

volkswagen_golf_jetta_mirror_removal_07

Two of the screws can easily fall down inside the door, some super glue on the end of the torx bit will stop this from occurring.

volkswagen_golf_jetta_mirror_removal_08

Remove the two recessed screws first.

volkswagen_golf_jetta_mirror_removal_09

Remove the outside mirror followed by the foam insert.

volkswagen_golf_jetta_mirror_removal_10

Now remove the wiring through the panel.

volkswagen_golf_jetta_mirror_removal_11

Installation is the reverse of the above procedure.

]]> http://www.my-gti.com/2081/removal-and-installation-of-mirrors-from-the-volkswagen-golf-mark-v/feed 4 Alignment problem with inner door handles in Volkswagen Golf Mark V http://www.my-gti.com/2032/alignment-problem-with-inner-door-handles-in-volkswagen-golf-mark-v http://www.my-gti.com/2032/alignment-problem-with-inner-door-handles-in-volkswagen-golf-mark-v#comments Thu, 22 Apr 2010 15:39:18 +0000 Maverick http://www.my-gti.com/?p=2032 The inner door handles in the Volkswagen Golf Mark V can get out of alignment due to a design issue that causes rubber stoppers to fall out of the handle assembly into the door. These are easily lost when removing the door trim because of their size. The following shows the fix if you have the [...]]]> The inner door handles in the Volkswagen Golf Mark V can get out of alignment due to a design issue that causes rubber stoppers to fall out of the handle assembly into the door. These are easily lost when removing the door trim because of their size. The following shows the fix if you have the pieces, if you have lost one or both pieces you will need to use a small piece of rubber and cut to suit.

This should also be a valid warranty claim but doesn’t take long to fix and the new handles will suffer from the same problem.

The Problem

volkswagen_golf_handle_repair_side_before volkswagen_golf_handle_repair_top_before

before (above) and after (below) photos

volkswagen_golf_handle_repair_side_after volkswagen_golf_handle_repair_top_after

Rubber stoppers

One fits into two holes on the handle and the other is attached by double sided tape to where the rubber stopped mounted on the handle contacts.

volkswagen_golf_handle_repair_parts_required_1 volkswagen_golf_handle_repair_parts_required_2

Repair Process

The rubber stopper attaches into the two holes, whilst it’s a snug fit it clearly doesn’t stop them from falling out under specific circumstances. The handle is open in this photo, when the handle is released it contacts the plastic areas facing it.

volkswagen_golf_handle_repair_1

Araldite (two part epoxy) was used to bond the stoppers to the surfaces, on the stopper mounted on the handle extra epoxy was added to the other side.

volkswagen_golf_handle_repair_2 volkswagen_golf_handle_repair_3

Finished repair

volkswagen_golf_handle_repair_finished_1 volkswagen_golf_handle_repair_finished_2

]]> http://www.my-gti.com/2032/alignment-problem-with-inner-door-handles-in-volkswagen-golf-mark-v/feed 2 Trim Removal Tools http://www.my-gti.com/1656/trim-removal-tools http://www.my-gti.com/1656/trim-removal-tools#comments Fri, 06 Nov 2009 01:47:46 +0000 Maverick http://www.my-gti.com/?p=1656

The 5 piece trim kit includes all the tools required to safely remove most of the trim.

Wide edge remover Narrow edge remover Pull-type remover Handle remover Upholstery clip remover

These are available from ebay for ~USD$10-15 or from ECS Tuning for [...]]]> vw_trim_tools_1

The 5 piece trim kit includes all the tools required to safely remove most of the trim.

  • Wide edge remover
  • Narrow edge remover
  • Pull-type remover
  • Handle remover
  • Upholstery clip remover

These are available from ebay for ~USD$10-15 or from ECS Tuning for under USD$10.

]]> http://www.my-gti.com/1656/trim-removal-tools/feed 10